Bold Bourbon BBQ Bacon Subs

Category: Family Dinner Ideas

Serve up indulgence with these bourbon BBQ bacon subs! Juicy meatballs are seasoned with garlic, onion, and smoked paprika, then simmered in a rich bourbon BBQ sauce. Crispy bacon and melted cheddar crown the meatballs, all nestled in golden toasted sub rolls. Perfect for dinner, these hearty subs are bold, satisfying, and packed with irresistible flavor.

Fatiha
By Fatiha Fatiha
Last updated Thu, 05 Mar 2026 23:00:49 GMT
A sandwich with bacon and cheese on a bun. Pin
A sandwich with bacon and cheese on a bun. | zestplate.com

This Bourbon BBQ Bacon Cheeseburger Sub recipe is perfect for a hearty and bold meal. Juicy, homemade meatballs coated with tangy bourbon BBQ sauce, crispy bacon, and melted cheddar cheese come together in golden sub rolls that are sure to satisfy. It’s the ultimate comfort food for family dinners or small gatherings, combining smoky, savory, and sweet flavors in every bite.

The first time I made this, it was a weekend family dinner, and the kitchen was filled with warm, smoky aromas. It became an instant hit, and now it’s our go-to for game nights or indulgent meals.

Ingredients

  • Ground beef: (80/20 lean-to-fat ratio) ensures juicy and flavorful meatballs.
  • Breadcrumbs: provide structure to hold the meatballs together.
  • Egg: acts as a binder for uniform texture.
  • Garlic powder and onion powder: bring out classic savory flavors.
  • Smoked paprika: gives a smoky depth to the meatballs.
  • Salt and black pepper: enhance the overall seasoning.
  • Olive oil: for browning the meatballs, avoiding stickiness.
  • Bourbon BBQ sauce: adds the signature tanginess and boldness.
  • Shredded cheddar cheese: melts beautifully, adding a creamy element.
  • Sub rolls: toasted for crunch and sturdy enough to hold the filling.
  • Crispy bacon: for that irresistible smoky crunch.

How To Make Bourbon BBQ Bacon Cheeseburger Subs

Prepare and season the meat mixture:
Combine ground beef, breadcrumbs, egg, garlic powder, onion powder, smoked paprika, salt, and black pepper in a large mixing bowl. Mix gently to maintain the tenderness of the meat without overworking it.
Shape and brown the meatballs:
Form the well-mixed beef into 1.5-inch pieces for uniform cooking, yielding about 16 to 20 meatballs. Gently heat olive oil in a skillet on medium before browning the meatballs on all sides. This step locks in flavor but does not fully cook the meatballs yet.
Simmer in bourbon BBQ sauce:
Return the browned meatballs to the skillet and coat them with bourbon BBQ sauce. Lower the heat and allow them to simmer gently for ten minutes. Stir occasionally to evenly coat every meatball in the tangy sauce.
Toast the sub rolls:
Carefully slice each sub roll lengthwise without cutting through completely, ensuring a sturdy vessel for the fillings. Place rolls on a baking sheet and toast in a preheated oven at 375°F for five minutes, achieving a perfect golden and slightly crisp texture.
Assemble the subs:
Layer the toasted rolls with the simmered meatballs, shredded cheddar cheese, and crispy bacon slices. Optionally, return the filled rolls to the oven for two minutes to melt the cheese fully.
A plate of bacon and sausage sandwiches.
A plate of bacon and sausage sandwiches. | zestplate.com

My favorite part is the bourbon BBQ sauce—a perfect balance of sweetness and tanginess that makes this recipe unforgettable! Growing up, bacon cheeseburgers were a family favorite, and creating this sub version brought back so many warm memories.

Storage Tips

Keep leftovers in an airtight container in the fridge for up to three days. Reheat in the microwave or oven to maintain the original flavors. Alternatively, prepare the meatballs in advance and store them separately to assemble fresh subs later.

Ingredient Substitutions

For a lighter variation, try ground chicken or turkey instead of beef. Vegan cheddar and plant-based bacon can be used for an entirely vegetarian version. Whole-grain bread makes a great alternative to standard sub rolls.

Serving Suggestions

Pair these rich subs with fresh coleslaw, sweet potato fries, or a crisp green salad. For an indulgent twist, serve with a side of creamy mac and cheese.

A plate with a sandwich and a bowl of sauce.
A plate with a sandwich and a bowl of sauce. | zestplate.com

Recipe FAQs

→ Can I use store-bought meatballs?

Yes, store-bought meatballs can work as a shortcut. Ensure they are fully cooked before simmering in the bourbon BBQ sauce for best flavor.

→ What’s the best way to toast the sub rolls?

Preheat your oven to 375°F, slice the rolls almost all the way through, and toast them on a baking sheet for 5 minutes until golden and slightly crunchy.

→ How can I make this dish spicier?

Add a dash of cayenne pepper to the meatball mixture or use a spicy bourbon BBQ sauce.

→ Can I use turkey bacon instead of regular bacon?

Yes, turkey bacon can be used as a lighter alternative. Ensure it’s cooked until crispy for optimal texture.

→ What sides pair well with these subs?

Serve these subs with coleslaw, sweet potato fries, or a simple green salad for a complete meal.

→ Can I make this vegetarian?

To make a vegetarian version, replace meatballs with plant-based alternatives and use vegetarian bacon and cheddar cheese.

Bourbon BBQ Bacon Cheeseburgers

Juicy meatballs, bacon, and cheddar fill toasted sub rolls with smoky bourbon BBQ flavors.

Preparation Time
20 min
Cooking Time
25 min
Total Duration
45 min
By Fatiha: Fatiha

Category: Main Dishes

Skill Level: Intermediate

Cuisine: American

Output: 4 Servings (4 subs)

Dietary Preferences: ~

Ingredients

→ Meatball ingredients

01 1 lb ground beef (80/20 lean-to-fat ratio)
02 1 cup breadcrumbs
03 1 egg
04 1 teaspoon garlic powder
05 1 teaspoon onion powder
06 1 teaspoon smoked paprika
07 ½ teaspoon salt
08 ¼ teaspoon black pepper

→ Cooking and assembly ingredients

09 1 tablespoon olive oil
10 1 cup bourbon BBQ sauce
11 1 cup shredded cheddar cheese
12 4 sub rolls
13 8 slices crispy bacon

Directions

Step 01

Preheat your oven to 375°F (190°C). In a large bowl, combine ground beef, breadcrumbs, egg, garlic powder, onion powder, smoked paprika, salt, and pepper. Mix gently without overworking the meat.

Step 02

Shape the mixture into 1.5-inch meatballs, yielding around 16-20 pieces. Heat olive oil in a skillet over medium heat and brown the meatballs on all sides in batches. Do not fully cook them at this stage.

Step 03

Return all browned meatballs to the skillet and pour bourbon BBQ sauce over them. Reduce heat to low and simmer for 10 minutes, stirring gently.

Step 04

Slice each sub roll lengthwise without cutting all the way through. Place on a baking sheet and toast in the oven for 5 minutes until golden and slightly crunchy.

Step 05

Fill each toasted sub roll with meatballs. Top with crispy bacon slices and shredded cheddar cheese. Serve warm.

Required Equipment

  • Large mixing bowl
  • Skillet
  • Baking sheet

Allergen Information

Review each component for possible allergens and consult a health professional when concerned.
  • Contains dairy (cheddar cheese)
  • Contains gluten (breadcrumbs, sub rolls)
  • Contains egg

Nutritional Information (per serving)

These figures serve as estimates and are not a substitute for medical advice.
  • Calories: 620
  • Fat: 35 g
  • Carbohydrates: 45 g
  • Protein: 35 g