Jalapeño Onion Smash Burgers

Category: Family Dinner Ideas

These Jalapeño Onion Smash Burgers feature a genius technique where thinly sliced onions and jalapeños are placed directly on the cooking surface, topped with beef, and then smashed together. The result is incredibly juicy double-stacked patties with crispy, caramelized edges and vegetables infused into each bite. A simple homemade sauce adds the perfect tangy finish, while American cheese brings that classic melt. The entire process takes just minutes on a screaming hot cast iron surface for maximum flavor development.

Fatiha
By Fatiha Fatiha
Last updated Sun, 28 Sep 2025 19:10:14 GMT
A burger with jalapenos and onions. Pin
A burger with jalapenos and onions. | zestplate.com

This smash burger recipe transforms simple ingredients into an explosion of flavor that will forever change your burger game. The combination of caramelized onions, spicy jalapeños, and crispy-edged beef patties creates the ultimate comfort food that's both familiar and excitingly different.

I created this recipe after a burger joint outing left me with a $65 bill for my family of four. After some experimentation I perfected this version that my teenagers now request every weekend instead of takeout.

Ingredients

  • Mayonnaise forms the creamy base of our secret sauce giving richness to each bite
  • Ketchup adds sweetness and tanginess to balance the spice from the jalapeños
  • Worcestershire sauce delivers that umami depth that makes burgers irresistible
  • High quality 80% lean ground beef provides the perfect fat ratio for juicy yet crispy patties
  • Yellow onion caramelizes beautifully creating sweet pockets of flavor throughout
  • Fresh jalapeño brings a manageable heat that complements rather than overwhelms
  • American cheese melts perfectly creating that classic gooey burger experience
  • Soft hamburger buns cradle all the flavors while still being sturdy enough to hold everything

How To Make Jalapeño Onion Smash Burgers

Prepare the secret sauce
Mix mayonnaise ketchup Worcestershire pepper garlic powder and salt in a small bowl until completely combined. The sauce should have a pinkish hue and smooth consistency. Refrigerate while preparing the burgers to allow flavors to meld.
Shape the beef
Portion the beef into 8 equal balls weighing about 3 ounces each without overworking the meat. Gently form loose spheres and place them on a plate. Chill the meat while preparing your cooking surface to keep the fat cold for maximum crispiness.
Prepare the cooking surface
Preheat a cast iron skillet or griddle on the grill or stovetop until extremely hot about 450°F to 500°F. The intense heat is crucial for developing the signature crust that makes smash burgers exceptional. Drizzle with a small amount of oil just before cooking.
Create onion jalapeño mounds
Arrange thinly sliced onions in small circular piles on the hot surface spacing them well apart. Top each onion pile with thin jalapeño slices and season with salt and pepper. Allow to cook briefly until the onions just begin to sizzle and soften slightly about 30 seconds to 1 minute.
Smash the patties
Place a beef ball on top of each onion jalapeño mound. Using parchment paper and a firm spatula or burger press smash each ball into a thin patty approximately 4 inches wide. The thinner the patty the crispier the edges will become. Remove parchment and season with salt and pepper.
Cook to perfection
Allow patties to cook undisturbed for 2 to 3 minutes until the edges develop a deep brown crust and the tops begin to show beads of moisture. Flip each patty so the onions and jalapeños are now on top creating a flavor blanket for the beef.
Melt and stack
Place cheese slices on four of the patties and allow to melt completely about 90 seconds to 2 minutes. Once melted stack a plain patty on top of each cheese covered patty to create four double burger stacks with cheese sandwiched in the middle.
Assemble and serve
Transfer each double stack to a toasted bottom bun. Spread a generous tablespoon of the chilled burger sauce on each top bun before completing your masterpiece. Serve immediately while hot and juicy.

My absolute favorite part of this recipe is how the onions caramelize and become almost jammy while the jalapeños soften just enough to mellow their heat slightly. The first time I made these my husband declared them better than any restaurant burger he'd ever had which is saying something since he considers himself a burger connoisseur.

Storage and Reheating

Smash burgers are best enjoyed immediately after cooking when the edges are at their crispiest and the cheese is perfectly melted. However if you find yourself with leftovers separate the patties from the buns and store them in airtight containers in the refrigerator for up to two days. To reheat place patties in a hot skillet for about 1 minute per side until warmed through. Toast the buns separately before reassembling.

The Perfect Smash Technique

The key to exceptional smash burgers lies in the technique. Start with cold loosely formed beef balls rather than preformed patties. Use parchment paper between your pressing tool and the meat to prevent sticking. Apply firm even pressure when smashing but only do so immediately after placing the meat on the hot surface. Smashing too late after the meat has begun cooking will result in a loss of juices. Remember that a proper smash burger should have irregular craggly edges these become wonderfully crispy and are considered the best part by burger enthusiasts.

A burger with jalapenos and onions on top.
A burger with jalapenos and onions on top. | zestplate.com

Creative Variations

While this classic version is hard to beat there are endless ways to customize these smash burgers. Try substituting pepper jack cheese for a spicier profile or blue cheese for a more sophisticated flavor. For a Southwest twist add a few slices of ripe avocado and a sprinkle of crushed tortilla chips for texture. Mushroom lovers can add thinly sliced sautéed mushrooms on top of the cheese during the melting stage. For lower carb options serve these patties on butter lettuce wraps instead of buns or simply place them atop a fresh garden salad with the sauce serving as dressing.

Two burgers with jalapenos and onions on top.
Two burgers with jalapenos and onions on top. | zestplate.com

Recipe FAQs

→ What makes a smash burger different from a regular burger?

Smash burgers are distinguished by the technique of pressing thin patties onto a very hot cooking surface, creating maximum surface area for browning. This results in crispy, caramelized edges while maintaining juiciness in the center. The quick cooking time on high heat develops rich flavor through the Maillard reaction, making them different from thicker, traditional burgers.

→ Can I make these burgers less spicy?

Absolutely! To reduce the heat, you can remove the jalapeño seeds and membranes before slicing, use only half the amount called for, substitute with milder peppers like poblanos, or omit the jalapeños entirely. The caramelized onions will still provide excellent flavor even without the spicy component.

→ What's the best type of beef to use for smash burgers?

The recipe recommends high-quality 80% lean ground beef, which is ideal for smash burgers. This fat content (80/20) provides the perfect balance of flavor and juiciness while allowing for proper caramelization. Using leaner beef can result in drier burgers, while fattier cuts might cause more flare-ups when cooking.

→ Can I cook these burgers without a cast iron skillet?

While a cast iron skillet or griddle is ideal for achieving the signature crust of smash burgers, you can use other heavy-bottomed pans. The key is extremely high heat and a flat cooking surface that retains that heat. A stainless steel pan can work, though cast iron's heat retention makes it superior for this technique.

→ What can I substitute for American cheese?

If you prefer not to use American cheese, good melting alternatives include cheddar, Colby, Monterey Jack, Swiss, or pepper jack for extra spice. Look for cheeses that melt smoothly. Pre-sliced cheese typically melts more evenly than freshly grated, making it better suited for these quick-cooking burgers.

→ How do I know when the burgers are properly cooked?

Smash burgers cook quickly due to their thin profile. They're done when the edges are crispy and browned (about 2-3 minutes per side). Unlike thicker burgers, there's no need for temperature checking - the visual cues of caramelization around the edges and juices bubbling through the top indicate they're ready to flip. The second side cooks even faster, usually in under 2 minutes.

Jalapeño Onion Smash Burgers

Crispy-edged beef patties smashed with spicy jalapeños and sweet onions, stacked with melty cheese on toasted buns.

Preparation Time
15 min
Cooking Time
10 min
Total Duration
25 min
By Fatiha: Fatiha

Category: Main Dishes

Skill Level: Intermediate

Cuisine: American

Output: 4 Servings (4 double smash burgers)

Dietary Preferences: ~

Ingredients

→ Burger Sauce

01 3 tablespoons mayonnaise
02 1 1/2 tablespoons ketchup
03 1 teaspoon Worcestershire sauce
04 1/2 teaspoon black pepper
05 1/4 teaspoon garlic powder
06 1/4 teaspoon kosher salt

→ Burger Components

07 680g high-quality 80% lean ground beef
08 1 teaspoon canola oil
09 1 large yellow onion, very thinly sliced (about 2 cups)
10 1 large jalapeño chile, very thinly sliced (about 1/2 cup)
11 1 1/4 teaspoons kosher salt, divided
12 3/4 teaspoon black pepper, divided
13 4 American cheese slices
14 4 soft hamburger buns, split and toasted

Directions

Step 01

Stir together mayonnaise, ketchup, Worcestershire sauce, 1/2 teaspoon black pepper, garlic powder, and 1/4 teaspoon kosher salt in a small bowl. Cover and refrigerate until ready to use.

Step 02

Divide beef into 8 equal portions (approximately 85g each) and shape each portion into a loose ball. Place on a plate, cover, and chill while preparing the cooking surface.

Step 03

Cut a 7.5cm square of parchment paper and set aside. Preheat grill to high (230-260°C) and place a large cast-iron skillet or griddle on the grill to preheat. Alternatively, heat a large cast-iron skillet or griddle on the stovetop over high heat.

Step 04

Drizzle skillet evenly with oil. Working in batches if needed, arrange onion slices in 8 small mounds (about 60ml each) on the skillet, spacing at least 5cm apart. Top onion mounds with jalapeño slices (about 15ml each), and sprinkle evenly with 1/2 teaspoon salt and 1/4 teaspoon pepper. Cook undisturbed until onions begin to brown, 30 seconds to 1 minute.

Step 05

Place 1 meatball on each onion mound. Top with parchment paper square, and press firmly with a sturdy spatula or burger press to flatten into a 10cm wide patty. Remove parchment paper. Sprinkle smashed patties evenly with remaining 3/4 teaspoon salt and 1/2 teaspoon pepper. Cook undisturbed until patties begin to crisp around edges, 2 to 3 minutes.

Step 06

Flip patties so the onion-jalapeño mixture is on top. Place 1 cheese slice on each of 4 patties. Continue cooking until patties are well browned and cheese is melted, 1.5 to 2 minutes.

Step 07

Top each cheese-covered patty with a plain patty to create 4 double stacks. Transfer each stack to a bottom bun. Spread about 1 tablespoon of burger sauce on each top bun and place on top of patties. Serve immediately.

Notes

  1. For best results, choose high-quality ground beef with 80% lean/20% fat ratio for optimal juiciness and flavor.
  2. The smashing technique creates a delicious crust on the patties while the onions and jalapeños caramelize underneath.

Required Equipment

  • Cast iron skillet or griddle
  • Spatula or burger press
  • Parchment paper
  • Grill or stovetop

Allergen Information

Review each component for possible allergens and consult a health professional when concerned.
  • Contains dairy (cheese)
  • Contains eggs (mayonnaise)
  • Contains gluten (buns)

Nutritional Information (per serving)

These figures serve as estimates and are not a substitute for medical advice.
  • Calories: 620
  • Fat: 42 g
  • Carbohydrates: 28 g
  • Protein: 35 g